Martyn
13th July 2001, 18:50
For H2O junkies :)
Constructing the airtrap.....
Most H2O setup's use a system that includes a reservoir. The main reason for this is to provide a home for a submerged pump, to act as an expansion chamber (minimal) and to facilitate bleeding air out of the system. However, it's by no means necessary to use one. They provide no cooling benefit (at most, it just adds time to the cool up/down cycle), a system that can't cope without a res, will ultimately fail with one - it just takes longer. They also take up a huge amount of room, especially if you're using a big pump. I decided some time ago to try a 100% inline or closed loop system - without a res. But there are some functions you can't ignore, namely bleeding the system of air.
Most inline systems get round this, by building a "T" connector into the system somewhere, and having a single "capped" verticle branch act as an airtrap. This is pretty much what I've decided to do myself, except I wanted something a little more sophisticated, that would also act as a filler port, and a small fluid reserve.
It needs to fit inside my YY Cube and will be on the mobo side, at the front, next to the pump. This way, I can see at a glance what my fluid levels are like. This also means I wanted a clear tube, for good visibility through the case window.
I came up with a little photoshop goodness to use as a plan...
http://www.abbc65.theseed.net/pics/airtrap/airtrap.gif
You can see from the pic, I wanted the waterflow to travel down a small distance, rather than just straight accross a "T". This is to give the coolant more time to dump it's air into the airtrap and minimise bubbles "shooting through" and missing the trap. On to the construction...
http://www.abbc65.theseed.net/pics/airtrap/cut-t.jpg
http://www.abbc65.theseed.net/pics/airtrap/inside.jpg
I used a Speedfit unequal T from Great Mills (15mm/22mm), this works well as I'm using some 15mm pipe in the rig as well as silicone hose. I cut the push-fit connector of the 22mm end of the T, to give me a clean access for mounting the tube.
http://www.abbc65.theseed.net/pics/airtrap/pipe.jpg
The tube is 25mm OD acrylic stock from RS Electronics, I just measured up a length (about 8") that fits the case well and Epoxied it into place.
http://www.abbc65.theseed.net/pics/airtrap/top-parts.jpg
http://www.abbc65.theseed.net/pics/airtrap/parts.jpg
For the top, it's just the same Speedfit connector, a 22mm end-cap, with the push in bit cut off, and a hole drilled to acommodate a 1/4" BSP union, epoxied into a length of 15mm pipe.
http://www.abbc65.theseed.net/pics/airtrap/top-assembled.jpg
The assembled top, this will form the airlock and provide a female 1/4" BSP mounting point for hosetails or valve or whatever. Now just to epoxy the top into place...
http://www.abbc65.theseed.net/pics/airtrap/finished.jpg http://www.abbc65.theseed.net/pics/airtrap/airtrap.gif
Here you can see the finished airtrap, next to my plan - pretty good result - I'm a happy bunny
Imagine the airtrap half full of coolant, with dyelite and a Blacklight for illumination...
In fact, why imagine.....
http://www.abbc65.theseed.net/pics/installation/installation4.jpg
MMMMMMmmmmmmmmm!
Constructing the airtrap.....
Most H2O setup's use a system that includes a reservoir. The main reason for this is to provide a home for a submerged pump, to act as an expansion chamber (minimal) and to facilitate bleeding air out of the system. However, it's by no means necessary to use one. They provide no cooling benefit (at most, it just adds time to the cool up/down cycle), a system that can't cope without a res, will ultimately fail with one - it just takes longer. They also take up a huge amount of room, especially if you're using a big pump. I decided some time ago to try a 100% inline or closed loop system - without a res. But there are some functions you can't ignore, namely bleeding the system of air.
Most inline systems get round this, by building a "T" connector into the system somewhere, and having a single "capped" verticle branch act as an airtrap. This is pretty much what I've decided to do myself, except I wanted something a little more sophisticated, that would also act as a filler port, and a small fluid reserve.
It needs to fit inside my YY Cube and will be on the mobo side, at the front, next to the pump. This way, I can see at a glance what my fluid levels are like. This also means I wanted a clear tube, for good visibility through the case window.
I came up with a little photoshop goodness to use as a plan...
http://www.abbc65.theseed.net/pics/airtrap/airtrap.gif
You can see from the pic, I wanted the waterflow to travel down a small distance, rather than just straight accross a "T". This is to give the coolant more time to dump it's air into the airtrap and minimise bubbles "shooting through" and missing the trap. On to the construction...
http://www.abbc65.theseed.net/pics/airtrap/cut-t.jpg
http://www.abbc65.theseed.net/pics/airtrap/inside.jpg
I used a Speedfit unequal T from Great Mills (15mm/22mm), this works well as I'm using some 15mm pipe in the rig as well as silicone hose. I cut the push-fit connector of the 22mm end of the T, to give me a clean access for mounting the tube.
http://www.abbc65.theseed.net/pics/airtrap/pipe.jpg
The tube is 25mm OD acrylic stock from RS Electronics, I just measured up a length (about 8") that fits the case well and Epoxied it into place.
http://www.abbc65.theseed.net/pics/airtrap/top-parts.jpg
http://www.abbc65.theseed.net/pics/airtrap/parts.jpg
For the top, it's just the same Speedfit connector, a 22mm end-cap, with the push in bit cut off, and a hole drilled to acommodate a 1/4" BSP union, epoxied into a length of 15mm pipe.
http://www.abbc65.theseed.net/pics/airtrap/top-assembled.jpg
The assembled top, this will form the airlock and provide a female 1/4" BSP mounting point for hosetails or valve or whatever. Now just to epoxy the top into place...
http://www.abbc65.theseed.net/pics/airtrap/finished.jpg http://www.abbc65.theseed.net/pics/airtrap/airtrap.gif
Here you can see the finished airtrap, next to my plan - pretty good result - I'm a happy bunny
Imagine the airtrap half full of coolant, with dyelite and a Blacklight for illumination...
In fact, why imagine.....
http://www.abbc65.theseed.net/pics/installation/installation4.jpg
MMMMMMmmmmmmmmm!